The permanent offshore solution to lug wear

Oil & Gas | Marine

The permanent offshore solution to lug wear

Oil & Gas | Marine

THE STRENGTH OF YOUR MACHINE IS DEFINED BY ITS PIVOTS

SIMPLICITY Comparison common practices and how assembly, maintenance and accuracy can be improved.
SAFETY Compare safety risks involved in the assembly, operation and maintenance.
RELIABILITY The right long-term solution for the prevailing conditions.
LIFETIME COSTS Minimize regular maintenance, reduce operational expenses and increase production rate.

STRENGTHEN YOUR WEAKEST LINKS

All moving mechanical parts experience wear. Pivot wear is traditionally time consuming to repair.

The challenge of lug wear

Lug wear occours due to the clearance between the bore and the conventional pin.

  • Uneven wear causing ratteling & low precision
  • Decreased operational reliability

Line boring is the commonly used method for repair of lug wear:

  • Can be undesireable to perform offshore
  • Requires the right season
  • Downtime including transportation, welding and line boring
  • Reoccuring wear & repeat maintenance

 

CONVENTIONAL SOLUTION

  1. Prepare machine
  2. Remove existing pin
  3. Mount equipment (lifting)
  4. Prepare cutting
  5. Rough cut
  6. Prepare for welding
  7. Welding
  8. Prepare for cutting
  9. Final cut & measurements
  10. Remove equipment
  11. Repair and paint
  12. Mount new bushing
  13. Mount new pin
  14. Grease pivot
  15. Movement control

 

EXPANDER SYSTEM

Benefits in maintenance

  • Facilitated removal
  • Minimized scrap - Expander is reusable!

SIGNIFICANTLY INCREASES TIME BETWEEN SERVICE INTERVALS

More time for coffee

SIGNIFICANTLY INCREASES TIME BETWEEN SERVICE INTERVALS

More time for coffee

THE MOST RELIABLE SOLUTION FOR HEAVY MACHINERY

The handling and setup of drilling equipment is an extremely important part of the oil and gas industry. The Expander System increases control and precision during setup, while enhancing safety on the rig or extraction site. DNV certified, the Expander System also minimizes maintenance and downtime.

When you’re 400 km from the nearest coast, safety comes first.

SOLUTION USING EXPANDER SYSTEM FROM NORD-LOCK GROUP

The Expander System will fit in a pivot design made for a traditional straight pin. Bolted pivot pin construction, fitted into the bores in its relaxed condition then tightened into the bores with hand tools;  safe & controlled process

The patented Expander System has been endurance tested for over 50,000 hours without failure and more than 1 million pivot pins have been installed in over 80,000 applications.

  • Safety hazards reduced
  • Patented in 1985, Expander System is a recipien of the Alfred Nobel Swedish Innovation Development Award
  • ANY SIZE PIN – we’ve done it before
  • Easy dismountlning (no special tooling required, dismounting tools kit when required)
  • We can deliver certificates and test­ing according to your needs. For exam­ple, certificates according to EN10204 or Ultrasonic-, Magnetic particle- and Charpy testing
    • DNV for the offshore industry
    • TÜV Rheinland

The Expander System is a recipient of the Alfred Nobel Swedish Innovation Development Award

 

The custom-made pivot pin solution for your application

World leader in engineering capability for pivot designs